1. Know who you are buying from.
GENTEC
American Rotary was established in 1991 and has consistently led the industry in
innovation and design. The company is listed with Dun
& Bradstreet, is an active member of the Better
Business Bureau, and strictly adheres to Truth in Advertising, ethics, and
privacy standards. We are also recognized by Ebay as a Gold
Level PowerSeller, sustain 100% positive feedback, and maintain a Square
Trade Seal membership, which acts as a third party customer protection
advocate. We are proud to serve our industry with 24/7
toll free technical support and complete dedication
to providing outstanding products and customer service.
2. (TEFC, ODP) stock motors vs. American Rotary's custom Soft-Start generator.
Manufactured exclusively by Baldor
Electric in the USA, our phase converter generators outperform and outlast
any of the stock TEFC or ODP motors commonly used in lower quality phase
converters. The engineers at GENTEC American Rotary worked with the
engineers at Baldor for over a year to design a custom generator that reduced
the inrush current on start-up so drastically (83% reduction...a stock motor has
600% more inrush current!) that the GENTEC/Baldor generator was granted a Soft
Start rating. Our generator design is proprietary and is only available
through GENTEC/American Rotary.
8TEFC (Totally Enclosed Fan Cooled) motors are simply stock motors and though they
have shielded bearings and sealed windings, they are loud and run hot while
robbing
energy from the rotor to continually cool themselves - thus reducing the obtainable voltage balance range and lifespan of the motor. Because TEFC motors run hot, they
are especially at risk when dust and/or other debris collects on the external cooling
fins causing the motor to further overheat. In addition, these motors are
designed to run loads attached to its shaft - creating built in torque at low
rpms which causes undesirably high inrush current ( 6 to 7 times the full load
current of the motor). Some companies that still use stock motors remove
the shaft for liability reasons, but its detrimental effects on the system
remain. TEFC motors are seldom used by phase
converter manufacturers because of their inferior performance.
8ODP (Open Drip Proof) motors are also general purpose stock motors and
although they are quieter and extremely efficient at cooling themselves, they generally offer little protection to the bearings and
windings. Similar to TEFCs, they are designed to operate loads attached to
their shafts. These motors also experience high torque at low rpms and
consequently, very high inrush current. Some companies that still use
stock motors remove the shaft for liability reasons, but its detrimental effects
on the system remain. ODP motors are still preferred to TEFC motors for use in phase
converter applications although their use in typical shop settings is limited.
8GENTEC American Rotary's
custom phase converter generator draws from both the superior cooling of an ODP
motor, and some of the strong points of a TEFC motor - such as shielded bearings
and sealed windings. Our generator is manufactured without a shaft and
uses almost all of its capability for providing a superior voltage balance...not
cooling.
3. The truth about "Made in the USA"
claims.
"Made in the USA" claims usually mean
the product is assembled in the USA. It doesn't mean the components
or the motors are manufactured in the USA. Leeson, Westinghouse, Weg, Reliance,
General Electric and other motor
manufacturers are manufacturing most of their TEFC and ODP motors in China.
American Rotary's generators are custom manufactured 100% in the United States by
Baldor Electric - among the world’s largest and most well-respected
motor manufacturers.
4. How
loud will the converter be?
(listen to
each converter in the ad!)
Our converters are designed to be quiet.
Phase converters that are well-balanced with high quality domestic generators
are generally quieter than cheaper, totally enclosed fan cooled (TEFC), or imported versions. Our customers
constantly report that they are amazed at how quiet our converters actually
are. If you would like to listen to any of our converters at idle or under
load, please call our technical support line toll free at 1-888-743-6832. Please
click here for more information about how American Rotary virtually eliminates
operating noise levels.
5. How are the components mounted inside the
panel?
Avoid any electronic product that has any components -
especially capacitors (usually silver or black cylinder-shaped parts inside the
panel) - that are mounted with banding of any kind. Banding (tension
mounting) causes damage to the outside of the capacitor by weakening the
casing, which eventually leads to leaking and ultimately, to failure.
Banding is a quick and inexpensive way to mount capacitors, but severely
shortens their life. American Rotary utilizes 100% stress-free mounts on all
components.
6. Make sure that the company can prove the
voltage balances they claim under load.
The load range is very important when verifying voltage balance
claims. We have
tested nearly every phase converter available and have found that voltage
balance claims are often overstated. CNC converters should have at most a +/- 5% voltage from at least 0 - 50% full
current load. Heavy-Duty units should have at most a +/-10% voltage from at
least 0 - 50% full current load. Do not ever run a CNC machine on a
converter that is not balanced within +/-5% unless specified by the
manufacturer. Some phase converter companies claim a 1% or 2% voltage
balance...This may be true but only for a very limited operating condition and likely
will not exist for your application - or when a load is applied to your
equipment. American Rotary balances all CNC units to
better than +/-5% over a very large load range. In
addition, our custom Baldor generators are wound with ISR magnet wire which
makes them immune to current spikes common in CNC
equipment.
7. Make sure the motor or generator is
shaftless.
In addition to performance issues, an exposed rotating
shaft left on a motor is a well-known safety hazard. If you are
considering a company that still uses stock motors and prefer the
shaft to be left on, an insured company will have a disclaimer for you to sign.
Most companies that use stock or other electric motors cut the shaft off
in-house after purchasing them from the manufacturer. Any stock motor that is
drop shipped from a motor distributor will have a shaft and will not be properly
wired for a phase converter application. American Rotary's custom phase converter
generators are manufactured by Baldor without exposed rotating shafts.
8. Make sure that test results are available for
the unit you purchase.
American Rotary performance tests every converter under
load before shipment - The results are available for your review. This is
absolutely the only way to verify proper voltage balance for your application.
Some companies advertise more
than one motor manufacturer, or more than one type (TEFC, ODP, FG, etc.) of motor, to go with their
phase converter panel. However, different brands and different types of motors balance
differently. Ask for a copy of the specific voltages and
test results for each manufacturer and whether the specific results are
available for the unit you purchase.
9. Make sure that the company offers at least a
one year warranty.
And...get it in writing! Most claims will occur during the first few uses of any
converter. Our units are professionally foam molded for
shipping which virtually eliminates shipping claims and impact damage to the electronics.
It is important to verify what timeline the company will follow to
fix your problem if you have one....Do you have to send the unit back for repairs? If they
are going to send you parts or a replacement, how long will it take to get?
The motor manufacturer may have service centers, but what if something is wrong
with the phase converter panel? Who pays shipping? etc.... American Rotary offers a full 2-year warranty
on Idler manufacture defects. This is covered by Baldor. 5 years on
control panel manufacture defects, and lifetime on the rotor of the idler.
We have thousands of certified service/repair centers around the world,
immediate service, and free 24/7 toll free technical support.
10. Make sure you check the feedback of the
company you are buying from.
Look for whether the feedbacks a seller has received are
from buyers or sellers and then see what they have bought or sold. It may not be a related product - or it might be
where they buy the parts for the product they make... American Rotary
is listed with D&B,
is a member of the Better Business Bureau,
is a Square Trade
Seal member, a Gold
Level PowerSeller, and has
24/7 toll free technical support. Our customers can be sure that we
are absolutely committed to100% customer satisfaction!
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