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 GLOBAL-AUTOMOTIVE

GLOBAL-AUTOMOTIVE

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 Global Automotive, Inc. is a leading wholesale distruibitor specializing in both OEM & aftermarket auto parts. Markets include domestic & international sales. Our primary lines are FUEL, EMISSIONS, & IGNITION systems. Our goal is to provide our customers with high quality parts at wholesale prices.

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  • OXYGEN SENSOR WIRING DIAGRAM
  

UNIVERSAL OXYGEN SENSOR WIRING DIAGRAM 

Pre-Caution:

  • Do Not use any compounds on or around the sensor unless labeled as oxygen sensor friendly products.

  • Do Not use impact wrench or conventional socket type wrench to install sensor.

  • Do Not allow sensor or lead wire to touch exhaust manifold or any other hot component.

  • Do Not expose this product to water, oil, windshield cleaner, anticorrison oil, grase, terminal cleaner etc.

  • Do Not use leaded fuels, silicone or metal based additives.

  • Do Not store under high humidity conditions.

How to Install:

  1. Disconected the old oxygen sensor from vehicle harness using extra care not to damage connector, as it must be reused.

  2. Remove old sensor from vehicle using an 02 sensor socket or 22mm open ended wrench. Place the old and new oxygen sensor side by side on a flat surface, preparing to make an accurate cut of the lead wires. Cut the lead wires of the old sensor to a length that when the plug end is spliced to the new universal sensor, the overall length will be the same or slightly longer than the old sensor.

    Important!!  Before making the cut, add 2" to 3" of additional length to the plug end to allow for the extra wire needed when splicing together.

  3. Cut wire leads stripping off approx. 1/4" of insulation from the end of each wire.

  4. Please refer to the attached wire placement & color coding diagram below to determine proper wire matching of universal sensor leads to connector leads for each specific application (heater wires are not polarity dependant).

  5. Flanged applications-(where flange is not already installed on sensor) Install flange to exhaust manifold first, then sensro in flange.

  6. If not already coated, apply anti-seize compound to oxygen sensor threads.

  7. Install sensor body ensuring lead wire is not twisted or bent & torque to proper specs as bellow:

    M18 sensors- install finger tight then 1/2 - 1/3 turn with wrench / 02 sensor socket 35-45nm

    M12 sensor- install finger tight then 3/4 - 1 turn with wrench / 02 sensor socket 18-23nm

  8. Connect and route lead wire as oringinally installed.

DESIGNATION

SAMPLE 1

SAMPLE 2

SAMPLE 3

SAMPLE 4

SAMPLE 5

SAMPLE 6

SIGNAL

BLACK

BLACK

BLUE

WHITE

PURPLE

PURPLE

GROUND

GREY

GREY

WHITE

GREEN

TAN

TAN

HEATER

PURPLE

WHITE

BLACK

BLACK

BROWN

BROWN

HEATER

WHITE

WHITE

BLACK

BLACK

BROWN

BROWN

* Disclaimer - All reports and contents of this site are exclusive property of Global Automotive of Miami, Inc. Any reproduction, modification, distribution, transmission, republication or display of the content on this site is strictly prohibited, unless expressly permitted in writing by Global Automotive of Miami, Inc.